Kenmore 808353 Manuel d'utilisateur

Do-It-YourselfREPAIRforAUTOMATIC DISHWASHERSEasy-to-follow step-by-step repairprocedures and illustrationsSold by Sears, Roebuck and Co, Chicago, IL 6

B. INSTALLATIONPortable DishwasherHot Water Connections - Portable DishwasherI. Attach the AERATOR ADAPTOR furnished with the dishwasherto the sink fa

2 Attach grounding wire to green grounding screwCAUTION:The joining of aluminum building wire to stranded copper wire leads on the dishwasher involves

DRAINHOSECONNECTIONTO SINK DRAIN/2 ! O COPPER TUBINGDRAIN HOSE MUST BE _tGHERTHAN DIS3RANCHTAILPIECES{NF, AT RIGHTFIGURE3Sears "Y" Branch Ta

Models Equipped With Installation ModulePLANNINGDetermine the rouling for the water supply, eleclrical wiring and drain line before proceeding with th

ELECTRICALAll wiring must be in accordance with electrical codes The dishwasher operates on !15 volt, 60 cycle power Pro-vide a separate circuit with

WA] ER SUPPLYPlumbing must comply with local codes It is recommended that a shul-off valve be installed in the line from thesupply to the dishwasher T

DRAINReferring to Figures 8 and 9. install the drain connection parts (Y branch tail-piece, disposer adapter, air gap, etc )in the location selected I

Corner Support Bracket (Furnished)Air Gap Kit {Available at Sears}1 Required by some local plumbingcodes when connecting 10 a disposer2 Required when

TWO WAYS TO ANCHOR YOUR DISHWASHERF $oc_r anchori_gwith _' lag screw__ Toe plate assembtvFIGURE11You MUST anchor your dishwasher to keep it from

C. WJASH SYSTEMTwo Level Wash FeatureFIGUREI3A separate spray tube or rotating spray arm assures excellent washability in the upper rack, and another

... _ _ _'r_-=:_- ,"_'_¸We Service Wh_,t We SellWherever you live, you may beassured that there is a SearsService Organization as near

FLOATNORMALSWITCHFIGURE142 Testing Water Charge LevelTo check for proper water level, pour the minimum charge ol_8 quarts of water into the tub and ma

tttttt t._FIGURE15Spray Arm AssemblyThe spray arm is mounted to the upper pump housing_Water from the sump is pumped through the upper pumphousing w

Periodic cleaning of the spray tube is recommended One method is shown is Figure 16. The loosened particles maybe flushed from the tube by operating t

A Removal of Mtddle Spray Arm1 Remove stainless steeI cotter pin in lower end of plastic spray arm spindle underneath the black plastic supplyarm2 The

DELIVERTUBEHOSESTEP 2STEPFIGURE20Water Inlet ValveThe water inlet valve is solenoid operated and when energized permits a constant controlled flow of

AOperationFigure 22 shows a cross section of the water inlet valve in its closed position and Figure 23 shows it in its openposition The water pressur

CTestingTo test operation of water inlet valve, place the leads of a volt meter across the termina{s of the solenoid in anyfill phase of the operating

Water Inlet Valve KitUndercounler 808668Portable 808667KI'[S INCLUDE: t water vane! metal washer4 flow washerst plastic retainer1 screen2 termina

4, Install plastic retainer into valve with center protrusion facing you, Push untii it snaps into the groovecut into the body of the valve6Press scre

Side Water Inlet, Steam Trap and VentingThe side water inlet shown in Figure 25A provides an effective steam trap at all times and eliminates vapor es

[Sears tWHEN SEARS PEOPLE SAY, "WE SERVICE WHAT WE SELL." THEY MEAN IT,When you get your appliance from Sears, Roebuck and Con, you get some

INNER DOOR--'_EXIT FLOW OF MOIST AIRDURING DRY CYCLEJI,'JVENT / I4_"_--_-- VENT GRILLE*---OUTER DOOR PANELFIGURE26Venting takes place b

t:_._ SCREWWASHERUPPER IMPELLER62 SEALMACERATOR BLADE 5SPACER PLATESHROUD 4._._------_ PU M P PLATE' PUMP GASKETO RING'(_ LOWER IMPELLERSHIM

A Main Motor and RelayMost of the dishwashers use 3450 RPM, 120V 60 Hz reversible type motor to drive the pump impellersThese motors utilize an extern

3. Lower]mpeller- Circulates the water from the pump housing through the spray tube, or middle and upper arms,during the wash and rinse cycleWhen the

2 Level Tower Pump 5y,srem•' m housin with the recirculating pot1 c osed off For this reason ;he bwerThis pump sysIern utlt_z,es a. lower pu _ ..

Testing the Motor and RelayStart the dishwasher at the beginning of a cycle, and allow the unit to electrically advance through the firstfill The moto

START SWITCH -II'-BLUE-YELtrU_oANY WHITEPOSITION "B"VOLT METERRUN WINDINGBLUE -_ORANGSTARTRELAYBLUEoBLACK RINSE WASH START WINDINGBLUE-

F,START W,T,C ÷BLO,,ET E A"VWH,TE, ,, POSITION "C"VOLT METERwtsD'iN6 '...I 'O _TAR. T .,_[..BLUE-ORANGE TIMER"t

t Connect the meter leads to the red motor lead and any white,2 Timer contacts for the drain phase are BLU-YELLOW to BLU-RED.Figure34 is a diagram of

TERMINALTERMINAL /TERMINAL " !__"FIGURE35G After the Main Motor has been tested and proven good, the motor relay may be checked as follows:1

TABLE OF CONTENTSA÷B_C_D,Water, Detergent, and the Automatic Dishwasher ...

2 SUMP(SOME MODELS)3SCREWDIFFUSERSCREWwAs.ER4 UPPER tMPELLER_4 MACERATOR ¢_SPACER PLATE __4SHROUD5PUMP PLATEGASKET--b RINGLOWER IMPELLER1I6 GASKET6 MO

3 Remove upper pump housing (diffuser) (3}4 Remove upper impeller, macerator blade, spacer plale, and pump plate (4]5 Remove lower impeller and seals

CENTER MOTOR SHAFT WITH PUMP HOUSINGWITH SERVICE TOOL 803923--7/fM3____/,!' ... ] ...10FIGURE37SHIM GAUGE 807077_ _FIGURE38.,p'--_ RAI

JKMotor ]nstaltation1, Place motor on floor in proper position beneath mounting hole in tub (See Figure39t (Pump housing and gasketattached to motor )

;KET 807709.GASKET 807710LOCATINGL_CLAMPING RING807T12PUMP HOU807711FIGURE40Replacing Pump and Motor Assembly (Manufaclured in ]g78 or Later)1,, Repla

Hoses and CouplersA. Front Opening PortablesProper routing of hoses for Front Opening Portables is shown in Figure 42 Tub removal is not required to p

B5. Remove hose saddle6. Remove hoses.7, Detach inlet hose and reattach it to a new coupler and drain hose assemblyReinstall coupbr and hose assembly

Faucet CouplerThe fill and drain hoses of a portable dishwasher terminate in a faucet coupler Mos! coupler's are equipped with bleedvalves to ena

BI-METACAM iFIGURE46FIGURE47DispensersA. Detergent DL_penser- B/-Metal OperatedThe Bi-Metal trigger usedto releasethe detergent cup locking cam is mad

FIGURE48Connecting a voltmeter in series with the Bi-Metal as shown in Figure 48 will permit a quick check of the circuitIf the circuit is good, tine

INTRODUCTIONThis service manual is designed to provide you with a basic knowledge of the operationof your Kenmore Dishwasher.It was not designed to co

Wetting Agent Dispenser - Bi-Metal OperatedA completely redesigned supply tank and a Bi-Metal release mechanism are features of this wetting agent eis

Failure of the Bi-Metal to lift can usually be traced to an interruption of its circuit path, which includes the heatingelement The rinse injector Bi-

TimersA Timer OperatiOnD. ELECTRICAl. CONTROLSThe timer is the central control point of the electrical components. All timers used on Kenmore Dishwash

Selector SwitchesA selector switch on an automatic dishwasher gives the customer the option of choosing the type of wash best suitedto the dish load a

Thermostats and Temperature IndicatorsA Sam-Wash or High Temperature Wash/Rin.se ThermostatMost dishwashers are equipped with a thermostat to provide

If the second wash or 'final rinse phase is prolonged for an excessive amount of time, causing the water to becomehotter than necessary:1. Check

Since the thermostats are subjected to varying conditions within the home, it is extremely important that they besecured firmly against the door or tu

WATER TEMPERATUREOPERATING CHARACTERISTICSiNLET WATER TEMR-140°FW!11stWASH ]st RtNSE 2naRINWASHznlll3rd RIN4tfi RINSE DRYFIGURE62Water Heat OptionHot

3SANITIZE DELAY LIGHT CIRCUITPOWER SANI WASH CYCLE SELECTORFIGURE63AD Water heat and hot rinse circuits55

In Iigure 63B the water heat circuit is shown with the solid line The dashed line indicates the delay light circuit Thedotted line is an alternate cir

A. WATER, DETERGENT AND THE AUTOMATICDISHWASHERWaterWater is a primary ingredient in determining automatic dishwashing result5 The minerafs in water,

in figure 63C the hot rinse circuit is shown by a solid line The dashed line indicates the delay light circuit The delaylight glows and the timer is s

Figure 63D iliustrales the circuits involved when both water heat and hot rinse are selected The detay in the finalrinse is controlled in this case by

Door and Float SwitchesA. Door Latches and SwitchesDoor switches are safety devices which prevent the dishwasher from operating while the door is open

Float SwitchesThe float switch is wired in the circuit between the timer and the water inlet valve The purpose of the float switchis to prevent an ove

E. WIRING DIAGRAMS AND ESTER LINE(CYCLE) CHARTSTo propedy diagnose electrical problems associated with your dishwasher, it is important for you to und

The line shown as BK extends to the tell and is known as the "hot side" of the electrical system It provides a circuitto the door switch and

COLO_ CODEDr= ,t_ oD_ To oD To 1NotDvo _o P_D__ 'r 1onB_ v to By _ ,o * l_X X 0NOR MA[WA__015 & PAN_S_NI WASHFILL PHASE"NORMAL CYCLE&quo

: Note that the switch numbers on the Ester line chart correspond to switch numbers on the wiring diagram,At the end of the fill phase, the water valv

i ,I IIIFIGURE70FIRST WASHNORMAL CYCLERELAY SWITCH OPENS AFTERMOTOR STARTSB5

Voltage ChecksCA U TIONWhen making voltage checks, remember that the machine is connected to a live power source Useextreme caution to not physically

Sudsing- You are familiar with the mountains of suds that result from using the wrong detergent in an automaticwasher A similar problem in an automati

To determine if the timer is defective, attach the voltmeter lead to point #3 shown in Figure "/! leaving the othervoltmeter lead attached to the

F. MECHANICAL SYSTEMDoor AssembliesThe door should never require adjustment, N1isa[ignment between the door and cabinet on built-in machines isusually

FIGURE73B_Two Piece Outer Door Control PanelThe 2-piece outer door has a control panel which is separate from the remainder of the door. Removal of lo

Anti: Tilt Assembly38" Portable ModelsA new anti-tilL device was designed for the 18" dishwasher to prevent overturning with 50 pounds suppo

S_EP 3STEP 2 --S_p4_ _ STEP 1PLASTIC GUID_ NGE BRACKETFIGURE765C ARM PINRacksTo remove the upper rack only. remove the end caps at the front of the sl

UPPER FRONTLOWER REAR ROLLERFIGURE78FIGURE79'Tub GasketsThe tub gasket is a one-piec_ gasket as shown in Figure 80, The tub gasket is fastened wi

Press OutwardAttach ClipGasketFIGURE8!/i_._ScrewdrJver/_Li)P ress Outward,_ _-_' Flange Attach/ __ Lr_ _ GasketTub Slot 112 Attach d!ps can be po

@FIGURE844 A revised vent baffle was introduced in t981. This vent baffle has a white vinyl gasket along the bottom edgeThere is no adjustment on this

Cord ReelThe power cord reel bracket is attached to the side of the cabinet or to the bottom channel See Figure 85 for a deta{tedview of this mechanis

3 Remove power cord reel attach screws exposed on left side of cabinetInstall the replacement power cord reel Wind the reel and cord clockwise to achi

3 DishwashmgProblems andAnswersPROBLEMDishesNotCleanSpottingFilmingEtching ...Silverware Stained or PittedBronze Tarnish on SilverwareBlack Ma

NUT_LARGEWASHER,f'- DISHWASHER FRAMESMALL WASHERt/5EARINGS_CASTERCASTER ASSEMBLYFIGURE88TubsReplacement of a tub requires a complete disassembfyo

G. DRYING SYSTEMConvection Methodin the convection method of drying, the air near the energized heating element (hot dry option only) becomes hot andr

Forced Air MethodSome dishwashers are equippedwith a blower, The blower assemblyis located at the right rear bottom of the tub, (Figure90) and circula

B,,GASKETseRE t!1 k A sEMBL'BLOWER PL A*!EBLOWE R ASSEMBLYFIGURE9.!3. Move the assembly to the left and lift out..The blower wheel is pressed on

5 Remove blower housing assembly _rom under tub6 Re-install with new gasketHeating ElementsA Heating ElementThe heating element is used to maintain ho

SHEATHELECTRICALINSULATIONI!EATERSYMBOLHEAT(NGELEMENTFIGURE93Heater TestingConnect the dishwasher electrically, Remove the racks from the tub., Advanc

Power Miser Circuits - Single Pole Single ThrowThe heater is controlled by cam switch B-3 during the washes and rinses, and by cam switch B-7 during t

Power CordDoor SwitchDoor Lat. Timerh IDetergentDispenserFloat SwitInlet ValveFIGURE96Faucet CouplerDrain HoseSpray ArmsaceratorBlower-,Water Inlet84

!. TROUBLE SHOOTINGGeneral Trouble ShootingCA U TION:Always disconnect the dishwashers from the electrical power source before adjusting or replacingc

PROBLEM POSSIBLE CAUSE ACTIONDishwasher omits portion 1 Damaged or defective timer switch or 1 Refer to timer testingof a selected wash cycle cams ins

CLEANINGMINERALDEPOSITSFROMPORCELAINSURFACESThefollowingprocedureissafeif theinstructionsarecarefullyfollowedManycomplaintsof porcelaindeleriorationha

PROBLEM POSSIBLE CAUSE ACTIONDishwasher automatically t. Cycle changer button stuck down 1 Release button or replace switchrapid advances through (Mod

PROBLEM POSSIBLE CAUSE ACTION1, No loop in drain line., {Undercounter t_ All drain lines must have an elevatedDishwashers) Ioop_ Refer to installation

PROBLEM POSSIBLE CAUSE ACTIONNoisy Pump system° 1,, Debris in tub bottom. 1. Clean out pump_Main motor kicks outrepeatedly onoverload.Dishwasher will

PROBLEMLever won't latch orstay in run position.Detergent Cup won'tlatch,Detergent cup won'topen to releasedetergent.Detergent does not

PROBLEMWetting agent liquidwon't eject.Wetting agentdispenser leak(Bi_netal releasetypeloPOSSIBLECAUSE1, Wettingagentcupribs not againstdoor line

MISCELLANEOUS SERVICE PART NUMBERS1 Oversize screw for door tatch2 Oversize screw for ou_er door panel3 Oversize screw for blower housing4 Latch kit,

DIV_ 22 SOURCE 587 Part Noo 808353